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MACHINE SAFETY MANAGEMENT

Academic year and teacher
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Versione italiana
Academic year
2016/2017
Teacher
GUIDO ROMANO GILLI
Credits
6
Curriculum
INDUSTRIALE
Didactic period
Primo Semestre
SSD
ING-IND/08

Training objectives

The main objective of the course is to provide the theoretical and practical basis for the verification of conformity of machinery with the essential requirements of the Machinery Directive.
The main knowledge gained will be:
hazards identification;
estimation and risk analysis;
reading, understanding and conformity validation of a safety circuit of a machine;
conformity validation of security solutions adopted by the manufacturer;
The main skills (the ability to apply knowledge acquired) will be:
drafting of the final report of compliance;
construction of the Technical File with justification of the solutions adopted and the residual risks, with their documentation on the User Manual and its reporting on the machine;
drafting of the Declaration of Conformity

Prerequisites

Understand the fundamentals of electrical and magnetic base.

Course programme

The course includes 60 hours of teaching between lessons and visits to companies.
Recalls of electrical engineering (5 hours):
basics of reading and interpreting electrical diagrams of automatic safety regulations.
Regulatory framework, Machinery Directive and rules governing circuits (12 hours):
symbology CEI, analysis of the Machinery Directive (structure and attachments), essential safety requirements (Annex I). Norma EN60204-1ed. 2006: Analysis of the requirements of the electrical machine. Dangers and risks, their identification and estimation (EN13849-1). Risk analysis (ref. EN12100).
Analysis application of control systems and safety (13 hours):
Start, Stop, Emergency, fixed guards, interlocking movable guards with or without guard locking; safety devices (micro switches, light barriers, laser scanners ...). Performance Level (ref. ISO 13849-1).
Electrical Hazard: Protection against direct and indirect (5 hours):
Electromagnetic risk (5 hours):
due to the distortion of waveforms power of variable speed motors, shielding, effects and description of the tests of radiated and conducted emissions, radiated and conducted immunity.
Documentation of conformity (10 hours):
Use and Maintenance Manual, Technical File and declaration of conformity.
Visiting companies and following conformity considerations (10 hours)

The discussion of the items listed will not necessarily take place in the order shown above

Didactic methods

Theoretical / practical lessons in the classroom and visiting companies.

Learning assessment procedures

The exam consists of an oral test.

Reference texts

Notes prepared by the teacher include:
• Text of the Machinery Directive 2006/42 / EC
• Text of the standard EN60204-1 and. 2006
• Examples of Electrical equipment of machines
• Extracts of rules incorporated in the phases for the "CE" of a machine from the hazard identification and risk analysis to verification of compliance with the Machinery Directive.
• Overview of the Electromagnetic Compatibility Directive
• Technical documentation extracted from the User Manual and Maintenance of machines with operating companies and already "CE mark”.